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AKUSENSE Area Sensing Fiber Optic Cable for Part Ejection & Falling Detection

AKUSENSE PD/PT-ML wide area head fiber optic sensors (optical grating matrix), diffuse and through-beam for wide-area object detection, sample & bulk orders are acceptable.

✔ Sensing: Optical grating (matrix emitter + receiver array)

✔ Head: Rectangular / Triangle, 10~120mm width

✔ Sensing Type: Diffuse (PD) / Through-beam (PT)

✔ Min Object: from Ø0.05mm; aluminum head, cuttable

Overview

AKUSENSE ML Series Wide Area Head Fiber Optic Sensors are fiber units built with an optical grating (matrix) arrangement: multiple emitter fibers and receiver fibers are lined up side by side across a rectangular or triangular head, so a single fiber amplifier monitors a continuous wide detection area instead of one tiny spot. This makes them ideal for detecting sheets, strips, films, webs, falling parts and labels that cross the sensing window, without needing precise spot alignment. Both diffuse (PD) and through-beam (PT) versions are offered, in head width classes from 10mm up to 120mm. The aluminum head with PE cable jacket is field-cuttable and pairs with AKUSENSE PE1/PE2 fiber amplifiers. Sample test and bulk procurement are supported.

Key Features

  • Optical Grating Matrix — multiple emitter + receiver fibers lined up across the head for continuous wide-area detection
  • Wide Head Range — rectangular heads in 10 / 15 / 20 / 25 / 30 / 35 / 50 / 120mm width classes, plus triangular head (A10)
  • Diffuse & Through-Beam — PD (diffuse) for one-sided mounting; PT (through-beam) for higher reliability across a gap
  • Fine Object Detection — minimum detectable object as small as Ø0.05mm on selected models
  • Straight & Right-Angle Heads — straight and 90° versions (D / S suffix) for tight mounting spaces
  • Aluminum + PE Construction — rigid aluminum sensing head with flexible PE cable jacket
  • Field-Cuttable — cut to the required length on site
  • Amplifier Compatible — works with AKUSENSE PE1/PE2 series fiber amplifiers

Technical Specifications

Parameter Specification
Working Principle Optical fiber (passive, requires fiber amplifier)
Sensing Method Diffuse (PD) / Through-beam (PT)
Fiber Arrangement Optical grating (matrix array)
Head Shape Rectangular / Triangle
Core Structure 9E/9R, 16E/16R or 32E/32R (by model)
Fiber Core Diameter Ø0.25 mm
Min. Detectable Object Ø0.05mm ~ Ø14mm (by model)
Cable Length 2000 mm
Bending Radius 5 / 15 / 25 mm (by model)
Field-Cuttable Yes
Housing Material Aluminum head + PE cable jacket
Head Styles Straight / Right-angle (D, S suffix)

Model Selection Table

Model Sensing Head Core Min. Object Head Style
PD-10ML Diffuse Rectangular 9E / 9R Ø0.05mm Straight
PD-15ML-D Diffuse Rectangular 9E / 9R Ø0.05mm Right-angle
PD-20ML Diffuse Rectangular 16E / 16R Ø0.05mm Straight
PD-20ML-S Diffuse Rectangular 16E / 16R Ø0.05mm Right-angle
PD-25ML Diffuse Rectangular 16E / 16R Ø2.0mm Right-angle
PD-30ML Diffuse Rectangular 16E / 16R Ø4.0mm Right-angle
PD-35ML Diffuse Rectangular 16E / 16R Ø6.0mm Right-angle
PD-50ML Diffuse Rectangular 16E / 16R Ø10mm Right-angle
PD-A10 Diffuse Triangle 16E / 16R Ø0.05mm Right-angle
PT-10ML Through-beam Rectangular 16E / 16R Ø3.0mm Straight
PT-15ML-D Through-beam Rectangular 16E / 16R Ø3.0mm Right-angle
PT-20ML Through-beam Rectangular 32E / 32R Ø6.0mm Straight
PT-25ML Through-beam Rectangular 32E / 32R Ø10.5mm Right-angle
PT-30ML Through-beam Rectangular 32E / 32R Ø14mm Right-angle
PT-35ML Through-beam Rectangular 32E / 32R Ø4.0mm Right-angle
PT-50ML Through-beam Rectangular 32E / 32R Ø5.0mm Right-angle
PT-E11M Through-beam Rectangular 32E / 32R Ø1.0mm Right-angle
PT-120ML Through-beam Rectangular 32E / 32R Ø10mm Right-angle
PT-A10 Through-beam Triangle 32E / 32R Ø0.05mm Right-angle

Note: The model number indicates the effective head width class (e.g. 10ML ≈ 10mm class, 120ML ≈ 120mm class). These fiber heads require a compatible fiber amplifier (PE1/PE2 series), sold separately. Please contact us if you need a specific width or sensing requirement.

Applications

  • Sheet, strip, film and web detection across a wide area
  • Label and gap detection on packaging lines
  • Falling parts and counting across a broad window
  • Leading/trailing edge detection of continuous material
  • Loop control and breakage detection of thin webs
  • Presence/absence monitoring of wide workpieces without precise spot alignment

How to Select

  1. Choose sensing method
    Diffuse (PD) when only one side is accessible; through-beam (PT) when emitter and receiver can face each other across the web for higher reliability.
  2. Select head width
    Pick a width class that covers your material width; wider heads tolerate lateral misalignment of the web.
  3. Match minimum detectable object
    Choose a model whose min. detectable object is smaller than the smallest feature you need to catch (from Ø0.05mm up to Ø14mm).
  4. Choose head orientation
    Straight or right-angle (D/S suffix) according to mounting space.
  5. Pair with a fiber amplifier
    Use AKUSENSE PE1 (standard) or PE2 (high-speed, IO-Link) series fiber amplifier.

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